Air Products
Hydrogen Fueling Station at UCI offers dual-pressure dispensing technology
 
 
Air Products continues to evolve hydrogen infrastructure technology to meet real-world demands with the launch of a new Hydrogen Fueling Station at the University of California, Irvine.

Hydrogen fueling station When today's drivers pull up to the gas pump, they choose an octane rating. Someday, drivers may instead select the pressure at which they will refuel their hydrogen fuel cell vehicles. Fuel cell vehicles can achieve a greater range by using hydrogen at higher pressures. Air Products has installed a dual-pressure hydrogen refueling station at the University of California, Irvine, to advance 700-bar hydrogen fueling technology, to support hydrogen fuel cell vehicles in the region, and to learn more about the hydrogen infrastructure under real-world conditions.

The installation is the first 700 bar station operating in the United States at a location with wider accessibility for vehicle fueling. Air Products has installed prior 700 bar stations for private use at OEM facilities.

A team dedicated to hydrogen transportation
Air Products designed, engineered and installed the station with funding from the U.S. Department of Energy and California’s South Coast Air Quality Management District. The station is the first deployed by Air Products as part of the California Hydrogen Infrastructure Project with the Department of Energy. Through funding and fuel cell development, automakers, including Toyota, Honda, BMW and Nissan, also support the project. The National Fuel Cell Research Center at UC Irvine operates the station, which is open to authorized users. The station is maintained by Air Products.

Dual-pressure dispenser technology
The Series 200 dispenser delivers pure hydrogen at 350 bar (5,000 psig) and at 700 bar (10,000 psig) through noninterchangeable nozzles, which reduce the potential for user error. The stand-alone dispenser features a familiar, gas station-like interface designed for ease of use and safety.

Fill times are approximately three to six minutes for both fueling pressures. The fueling station has a capacity of 25 kg per day—about five to ten fills, depending on vehicle capacity. Vehicle communications help optimize the fill by allowing the station to monitor tank temperature and pressure during the fueling process. Hydrogen can be dispensed with or without vehicle communications.

Building a critical knowledge base
With the UC Irvine fueling station, Air Products brought together government and corporate partners to advance hydrogen fueling and station operation monitoring technologies. Air Products conducts remote monitoring to gather and analyze data. Along with providing additional support for the growing number of fuel cell vehicles in southern California, the station provides opportunities to learn more about fueling system efficiencies, hydrogen demand, fill times, supply/storage logistics, operator experiences and fill patterns.

Dispenser features and benefits

Dual nozzles—This robust Air Products Series 200 dispenser is upgraded to offer both 350 bar and 700 bar dispensing capability to demonstrate fuel cell vehicles with extended range and, ultimately, to encourage drivers to use hydrogen vehicles in the region just as they currently use gasoline-powered vehicles.

350 bar nozzle—Unique fueling nozzle does not require use of personal protective equipment while fueling or separate grounding connection for the vehicle. Operates in both vehicle communications and noncommunication modes

700 bar nozzle—For safety, noninterchangeable nozzle cannot be inserted in 350 bar fuel cell vehicle. Operates in both vehicle communications and noncommunication modes.

User interface User interface—An electronic screen provides step-by-step fueling instructions, similar to retail gasoline dispensers.

Station design—Modular, stand-alone, skid-mounted supply and storage units with an integrated control system make it easy to change supply mode, upgrade capacity or increase pressures for greatest flexibility.

Take advantage of Air Products' 50+ years of hydrogen experience
Air Products is on the forefront of hydrogen energy technology development. As the world's largest supplier of merchant hydrogen, we are leading the way toward developing the hydrogen infrastructure necessary to fuel HCNG (hydrogen/compressed natural gas) and hydrogen fuel cell vehicles. Since 1996, we have installed over 65 hydrogen fueling stations in 12 countries.

We understand the wide range of issues involved in the transition to hydrogen energy—technical, operational, economic. With decades of experience in hydrogen applications and an unsurpassed safety record, we offer a wide range of safety/training, engineering, business analysis and project management services as your supplier in this endeavor.

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Benefits of the Hydrogen Fuel Station
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fueling station specifications
Dispensed product
 Pure gaseous hydrogen
Delivery pressures
 350 bar (5,000 psig)
 700 bar (10,000 psig)
Flow
 25 kg/day capacity
 5–10 cars/day
 Average fill 3–6 minutes
Supply mode
 Trucked-in liquid
   hydrogen
Storage capacity
 1,500 gallons (liquid)
 22,000 cubic feet (gas)
literature
photos
Click to see photos of the launch event
for more information
For more information on Hydrogen and HCNG Technology for the transportation industry, visit www.airproducts.com/
HCNGfuel
.


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